Applications
Poraver® is an excellent lightweight aggregate and filler for a wide variety of refractory products and can be used similar to vermiculite or expanded shale respectively clay (ESCS - Expanded Shale, Clay and Slate).
Unshaped (monolithic) products
- Heat resistant lightweight concrete
- Insulating mortar
- Backfills
- Gunning mixes
- Ramming mixes
- Insulating fills
- Moulded parts from refractory lightweight concrete
- Insulating concrete parts
- Insulating panels
- 7 different grain sizes from 0.04 mm to 4 mm allow the composition of a sieve line with a dense structure
- The density can be specifically adjusted by selecting different grain sizes and very good thermal insulation properties can be achieved
- The spherical shape, low weight and high compressive strength of the Poraver® grain make it easy and safe to process the mixes
- Compared to many other lightweight fillers, Poraver® offers low water absorption, which reduces the water requirement of the mixture and therefore achieves high strength
- Poraver® offers a constant material quality and chemical composition - ensuring consistent quality of the finished products
In the following trials Poraver® was tested in hydraulically hardening, unshaped (monolithic) and insulating refractory lightweight concretes. The material properties were tested on a pourable mixture for a firing at 1,000 °C.
Conclusion
The measurements on the tested system clearly show that the technological properties of the product are within the desired range even after the firing at 1,000° C. The flexural strength of the mortar, after firing, corresponds almost to the value of the initial test and the compressive strength is approximately 1/3 lower than before the test. The remaining longitudinal shrinkage of the system of -0.8 % is within the acceptable range.
Guide formulation for lightweight refractory concrete as PDF
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