OPEN MIND Technologies AG has a special treat for all users to celebrate its 20th anniversary: a highly comprehensive expansion of the hyperMILL® CAM software. The expansion includes some remarkable highlights that make NC programming even more simple and secure.
hyperMILL® users have access to a broad range of machining strategies, from 2D and 3D strategies and solutions for high-speed cutting and high-performance cutting right through to 5axis machining and mill-turning. Special applications for impellers, blisks, turbine blades, tube machining and tires machining round out the product range.
The 2014 version of the CAM software, which was already extensive, is now even more advanced. It includes many unique functions.
More information for machine operators
The hyperMILL® ShopViewer delivers all information regarding the workpiece and CAM programs to the specialist operating the machine. This makes it possible to view and examine hyperCAD®-S data in more detail directly on or next to the machine. "The viewer typically allows the machine operator to view everything but not modify anything," explains Konstantin Gambs, application engineer at OPEN MIND. The information delivered to the viewing workspace includes:
hyperMILL® 2014 has introduced a range of new tool types, including reamers, lens cutters and barrel cutters in different versions, for example, general, tapered and tangential barrel cutters. Another new feature is the use of a measuring sensor for the 3D point measuring cycle.
Automatic 3D rest machining
This new feature allows the automatic detection of rest material areas where additional roughing is necessary. Additional roughing paths are then calculated for these areas. The results in an increase in process security and reduced machining times.
Improved 5axis rework machining
When converting from 3axis tool paths to 5axis tool paths, different tool types, such as barrel and woodruff cutters, can be used. There are also new strategies for adjusting the tool to the machining model. Axial and lateral projections can be selected for this purpose.
Drilling in work planes
This 5axis drilling extension ensures extremely efficient drilling. Users can now define the direction of drilling using workplanes. Relative clearance planes are now used for the different workplanes according to user specifications. Global clearance planes are no longer used. The retraction movements are always calculated in such a way that a safe move in the Z-direction is possible. The new function can be used for all machines.
Simplified turbine blade milling
The user interface for special turbine blade milling functions has been improved and simplified. The geometry selection method that was previously used for impellers and blisks is now also available for turbine blades. In hyperMILL® 2014, geometries are selected using a specially designed feature.
This feature support opens up new opportunities to automate the CAM process. Improved user guidance in defining the machining strategy in the platform machining cycle allows targeted machining of hub or shroud surfaces through simple switching in the user interface. The central management of all geometry data in one feature means that this data is available at all times without re-selection.
hyperMILL® users have access to a broad range of machining strategies, from 2D and 3D strategies and solutions for high-speed cutting and high-performance cutting right through to 5axis machining and mill-turning. Special applications for impellers, blisks, turbine blades, tube machining and tires machining round out the product range.
The 2014 version of the CAM software, which was already extensive, is now even more advanced. It includes many unique functions.
More information for machine operators
The hyperMILL® ShopViewer delivers all information regarding the workpiece and CAM programs to the specialist operating the machine. This makes it possible to view and examine hyperCAD®-S data in more detail directly on or next to the machine. "The viewer typically allows the machine operator to view everything but not modify anything," explains Konstantin Gambs, application engineer at OPEN MIND. The information delivered to the viewing workspace includes:
- The 3D model with the option of measuring individual dimensions
- The CAM program
- 3D clamping plans
- Tool data
hyperMILL® 2014 has introduced a range of new tool types, including reamers, lens cutters and barrel cutters in different versions, for example, general, tapered and tangential barrel cutters. Another new feature is the use of a measuring sensor for the 3D point measuring cycle.
Automatic 3D rest machining
This new feature allows the automatic detection of rest material areas where additional roughing is necessary. Additional roughing paths are then calculated for these areas. The results in an increase in process security and reduced machining times.
Improved 5axis rework machining
When converting from 3axis tool paths to 5axis tool paths, different tool types, such as barrel and woodruff cutters, can be used. There are also new strategies for adjusting the tool to the machining model. Axial and lateral projections can be selected for this purpose.
Drilling in work planes
This 5axis drilling extension ensures extremely efficient drilling. Users can now define the direction of drilling using workplanes. Relative clearance planes are now used for the different workplanes according to user specifications. Global clearance planes are no longer used. The retraction movements are always calculated in such a way that a safe move in the Z-direction is possible. The new function can be used for all machines.
Simplified turbine blade milling
The user interface for special turbine blade milling functions has been improved and simplified. The geometry selection method that was previously used for impellers and blisks is now also available for turbine blades. In hyperMILL® 2014, geometries are selected using a specially designed feature.
This feature support opens up new opportunities to automate the CAM process. Improved user guidance in defining the machining strategy in the platform machining cycle allows targeted machining of hub or shroud surfaces through simple switching in the user interface. The central management of all geometry data in one feature means that this data is available at all times without re-selection.
