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CETA Testsysteme GmbH Marie-Curie-St. 35-37 40721 Hilden, Germany http://www.cetatest.com
Contact Mr Dr. Joachim Lapsien +49 2103 247119

Leak testing of containers in the production process

Quality control in the packaging industry

(PresseBox) (Hilden, Germany, )
Plastic packaging such as bottles, drums, canisters or IBCs (Intermediate Bulk Containers) are used for the transport and storage of a variety of products.

Containers for bulk goods must be impermeable to moisture. Media-tightness is required for the transport of liquids. As part of production-integrated quality control, these are tested for leaks in the production cycle. Compressed air is often used for this purpose.

Leak testing large-volume products in the production process and detecting of small holes in an acceptable total testing time is associated with various technical measurement challenges. The containers expand when they are pressurised. Filling large-volume containers to the test pressure takes quite a long time. In addition, the test process can be influenced by the preceding thermal blowing process due to temperature effects.

The leak tester CETATEST 715 LV (Large Volume) was specially developed for the requirements of the packaging industry. The entire test sequence is controlled via the test device. The additional turbo filling function enables fast, automatic filling to the test pressure. Integrated, fast-switching protective circuits protect the tester and the device's internal sensors if the test part bursts. In the case of flexible products, a stable measuring regime is achieved by mechanically limiting the expansion behaviour. For example, IBCs are tested in the transport grid box and additional hold-down elements are used. Temperature influences can be compensated using a preceding temperature measurement and switching to appropriately parameterised test programs. The test pressures are between 25 mbar and 160 mbar, depending on the product, and the typical volumes of the containers are between 0.1 l and approx. 1,200 l.

With the CETATEST 715 LV, a 1,000 l IBC can be tested for leaks in less than 30 seconds. Depending on the test part volume, holes from 0.07 mm to 1 mm in size can be reliably detected.

Due to a large number of available interfaces, the test device can be integrated into automated production lines and is prepared for Industry 4.0 requirements. The transfer of important test process data enables traceability and analyses of production quality. The CETATEST 715 LV is used very successfully worldwide by well-known customers in the packaging industry for industrial quality control.

The CETATEST 715 LV, like all CETA test devices and calibration standards (e.g. test leaks and master jets), is supplied with an internationally recognised calibration certificate (compliant with DIN EN ISO/IEC 17025) and a 3-year warranty as standard and at no extra charge.

CETA also offers free, practice-orientated online seminars in German and English on industrial leak and flow testing. This supports users in the realisation of their projects. Further information on the online seminars (topics, content, registration) can be found on the CETA homepage (www.cetatest.com).

CETA will be exhibiting for the first time at the Fachpack 2024 trade fair from 24 - 26 September 2024 in Nuremberg, Germany in hall 2, stand number 2-428 in the Newcomer Pavillon.

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CETA Testsysteme GmbH

CETA Testsysteme GmbH - Solution partner for industrial leak and flow testing

CETA Testsysteme GmbH, based in Hilden near Düsseldorf, Germany, was founded in 1988 and has been active for more than 35 years as a manufacturer of physical measurement instruments used in leak tests and flow measurements. Compressed air is used as test medium. This testing procedure is characterised by the fact that it can be integrated in the production line with high process reliability.

The test equipment "Made in Germany" is developed in-house and along with the components and accessories (e.g. calibration standards) are manufactured by CETA. This takes into account the high demands on the quality of the internal modules used. A comprehensive range of test devices means that the right solution can be found for almost any testing application.

Semi-automatic test stands are also offered. The test devices are used by customers for quality assurance, quality control and production assurance. The customers are mainly from the automotive industry, medical technology, heating and air conditioning industry, energy sector, fittings and household appliances industry, packaging industry and e-mobility.

The company is certified according to DIN ISO 9001 and won the Quality Award of North Rhine Westphalia in the industry category in 2002. Since 2012, CETA has been consistently certified with a very good credit rating.

The calibration laboratory was accredited in 2004 by the German Calibration Service (DKD) and in 2014 by the German Accreditation Body (DAkkS) - as the successor to the DKD - as a DAkkS-accredited calibration laboratory. The DAkkS-accredited calibration (compliant with the DIN EN ISO/IEC 17025 standard) meets the requirements of the IATF 16949 standard applicable in the automotive industry.

CETA Testsysteme GmbH is the first German manufacturer of leak testers to deliver its test equipment with DKD- or DAkkS-accredited calibration certificate as standard since 2004. From mid-2024, flow testers as well as pressure manometers and calibration standards will also be supplied with a DAkkS-accredited calibration certificate as standard and at no extra cost on initial delivery.

The comprehensive range of services includes consulting, feasibility studies, commissioning, training, maintenance and calibration.

With cooperation partners in China, India, Indonesia, Mexico, Poland, Portugal, Singapore, Thailand, the Czech Republic, Turkey and Hungary and with thousands of test devices in use all over the world, CETA Testsysteme GmbH presents itself as a competent solution partner for industrial leak and flow testing.

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The publisher indicated in each case (see company info by clicking on image/title or company info in the right-hand column) is solely responsible for the stories above, the event or job offer shown and for the image and audio material displayed. As a rule, the publisher is also the author of the texts and the attached image, audio and information material. The use of information published here is generally free of charge for personal information and editorial processing. Please clarify any copyright issues with the stated publisher before further use. In case of publication, please send a specimen copy to service@pressebox.de.